Processes Used in Producing Chocolate at a Chocolate Factory
Chocolate is loved by women all over the world, and especially by women in a bad mood. This sweet and delicious substance has become very popular during the past 175 years. Aztec Indians are known to have drunk a concoction made from cocoa beans, though it was not like the hot chocolate of present times. Chocolates may be gifted on holidays like Valentine’s Day and on Halloween. It is believed that an American consumes almost twelve pounds of chocolate each year.
Most people love chocolate. You can eat it or drink it, and the phenomenon is worldwide. It would not come as a big surprise that there are many chocolate factories devoted to mass-producing chocolate, with Switzerland leading in the production of chocolate with an average consumption of 20.7 pounds per person. Chocolate evokes passion in a person that goes beyond the pleasure of eating sweets. For a true lover of chocolate, the mere thought of chocolate evokes pleasant thoughts.
Turn Cacao Beans Into Chocolate and Further Process it to Produce Chocolate
The chocolate factory employs certain processes for making fine chocolate. Much of these processes have been left unchanged since the time that the Swiss made a breakthrough in chocolate production toward the end of the 1800s. It includes the process of turning Cacao into chocolate, while using cocoa beans which need to be carefully selected to get the finest of chocolates.
The next step in the process of making chocolate at a chocolate factory involves roasting the hand-sorted beans with each variety being separately roasted. This is followed by winnowing that essentially removes the hard outer hulls and also sifts the nibs of the beans according to size. It is these nibs that are used to make chocolate.
Next, the chocolate factory will mash the nibs into a thick paste with the help of a melangeur. The chocolate liquid so produced needs to be transferred from the melangeur to the conche-refiner to be processed further. This heated process may take as many as three days to complete, and ensures evenness of the liquid chocolate.
This liquid chocolate is then tempered in the chocolate factory for a few hours and consists of heating the chocolate liquor followed by several stages of cooling. The main aim of this process is to stabilize the cocoa butter crystals and make them uniform in size. It also provides a bright luster to the chocolate, as well as making it easy to break. The chocolate factory will then mold as well as package the chocolate after having allowed it to harden. Chocolate takes some time to make, but the results are certainly worth it.